Are you looking for packaging for protein powder, creatine, amino acids or other dietary supplements?
Whether you are launching a new product, switching to mono-material packaging, optimising your existing packaging or introducing automated packaging processes, we support you in developing an efficient and future-ready packaging solution.
Feel free to contact us by email at info_at_tbs-pack.de or call us on +49 2235 470 48 0 for personal advice. Together, we will find the ideal packaging solution for your product.
The market for sports nutrition, dietary supplements, and healthy food is growing steadily. At the same time, the demands placed on packaging are increasing. Products need to be presented in a high-quality manner, arrive safely via e-commerce, and attract maximum attention in retail settings.
As a manufacturer of packaging materials, we develop customized packaging solutions for brand manufacturers, contract fillers, and startups. From the initial idea to production-ready packaging, we support our customers in selecting the right materials, formats, and finishing options.
With Castelli®, we have our own brand of high-quality packaging films and pouch solutions. At the same time, through Home of Packaging, we also offer suitable packaging machines and automation solutions for processing protein powder, supplements, and other powdered products.
Stand-up pouches, Doypacks, and other flexible pouch packaging are among the most popular packaging solutions for protein powders and dietary supplements today. They offer a large advertising space, are easy to transport, and provide convenient handling for the end consumer.
With Castelli®, we develop custom pouch packaging tailored to the product, fill volume, and brand identity. High-quality prints, various surface finishes, and practical features such as zipper closures ensure packaging that combines functionality with brand impact.
The foundation is provided by high-performance Castelli® packaging films, which can be equipped with tailored barrier properties depending on the application. This results in pouch packaging that optimally combines product protection, shelf life, and reliable processing.
Sustainable packaging concepts are also becoming increasingly important in the healthy food, sports nutrition, and dietary supplement sectors. Many manufacturers are looking for solutions that combine recyclability with product protection.
With Castelli®, we offer single-material pouches for a wide variety of applications in the dietary supplement and powdered product sectors. Unlike traditional composite materials, these packages are made from a single material family and can therefore make a significant contribution to improved recyclability.
Depending on product requirements, we develop single-material stand-up pouches and doy packs with tailored barrier properties. This allows us to balance sustainability goals with product protection without compromising on high-quality product presentation.
Are you already using stand-up pouches, Doypacks, or other flexible packaging, and would you like to know whether the material, barrier properties, recyclability, and packaging design are still the best fit for your product? With our free packaging check, we evaluate existing packaging solutions for optimization potential and highlight opportunities for switching to recyclable monomaterial packaging. Together, we’ll find the right solution for product protection, sustainability, and cost-effective processing on your packaging machines.
A seamless packaging process can only be achieved when packaging materials and packaging technology are optimally coordinated. That is precisely why, at tbs-pack, we look beyond just the bag to the entire packaging process—from material selection to the finished package.
As part of the Home of Packaging, we not only develop and supply high-quality Castelli® packaging films and bag solutions, but also offer our own packaging machines and automation solutions—under the alpha-pack brand—for processing protein powder, supplements, and other powdered products.
Depending on the product and packaging concept, we use, for example, vertical form-fill-seal machines for manufacturing and filling stand-up pouches and Doypacks, multihead weighers for the precise weighing of supplements, or powder filling systems for the automated processing of protein powder. This allows us to optimally coordinate packaging materials, packaging machinery, and the production process.
For you, this means having a single point of contact for packaging materials, packaging technology, and technical consulting—from the initial packaging concept to the finished production solution.
Filling & Capping Machines for Bags
Our machines fill and seal stand-up pouches such as Doypacks reliably and efficiently – ideal for food, pet food or cosmetics.
Pillow Bag Machine Stick-Pack
Our stick-pack machine reliably packs powders, granulates and liquids into slim single portions – compact, hygienic and efficient.
Continuous Welding Machines
Our continuous welding machines weld your bags reliably – horizontally or vertically, depending on the product. Ideal for PE films, PP films and composite films.
Weighing & Filling Systems
High-precision dosing and filling technologies for consistent product quality and minimal material losses.
Would you like to compare materials, texture, barrier properties, or features such as zippers, windows, or pour spouts before placing an order?
With the free Castelli® film sample box, you’ll receive a customized selection of packaging solutions tailored to your product. Depending on your application, we’ll put together samples from our range—such as stand-up pouches, Doypacks, mono-material bags, coffee bags, tubular pouches, stick packs, or other flexible packaging options.
After you submit your request, we’ll discuss your requirements in person and assemble a sample box tailored to your project.
Stand-up pouches are often used for protein powder because they combine excellent product protection with attractive product presentation. The pouches can be custom-printed, equipped with zippers, and tailored to the specific requirements of each product.
Our Castelli® stand-up pouches offer a large advertising space for your brand, reliably protect protein powder from external influences, and can be combined with practical features such as zippers. At the same time, they are space-saving, easy to transport, and suitable for processing on modern packaging lines.
Our Castelli® stand-up pouches and Doypacks are ideal for protein powders, creatine, amino acids, and other dietary supplements. Depending on the product, we develop customized packaging solutions with appropriate barrier properties to optimally combine product protection, shelf life, and high-quality brand presentation.
Stand-up pouches are one of the most popular packaging solutions for protein powder because they combine product protection, functionality, and brand presentation.
Our Castelli® stand-up pouches offer plenty of space for your design, can be equipped with resealable closures, and are suitable for a variety of fill volumes as well as modern packaging processe
Yes, we also offer Castelli® single-material pouches for many applications. These can be designed to be more recyclable and, depending on the product requirements, are suitable for protein powder, creatine, amino acids, and other dietary supplements. We’d be happy to advise you on selecting the right material solution.
Protein powders and dietary supplements are sensitive to moisture. For this reason, special packaging films with tailored barrier properties are used for protein pouches. These help reduce moisture penetration and preserve the product’s quality during storage and transport. The appropriate film structure is customized to the specific product and shelf-life requirements.
The required barrier properties depend on the specific product. For protein powders, creatine, and other supplements, protection against moisture, oxygen, and external environmental factors is often a top priority. As a manufacturer of packaging materials, tbs-pack works with its customers to develop packaging solutions that optimally combine product protection, shelf life, and cost-effectiveness.
Yes. Many protein pouches are equipped with a built-in zipper or other resealable closure systems. This allows the product to be securely resealed after opening. Consumers particularly appreciate this practical solution for daily use, especially with protein powders and sports nutrition products. Depending on the pouch size and product requirements, various closure options are available.
The right packaging size depends on the product, target audience, and fill weight. For protein powder, stand-up pouches and Doypacks in sizes ranging from 250 g to 2,500 g are commonly used. We’d be happy to advise you on choosing the right pouch format for your product and distribution channel.
Stand-up pouches and Doypacks are frequently used for creatine because they combine product protection, user-friendliness, and high-quality presentation. The right packaging depends on factors such as fill volume, shelf life, and distribution channel. Using Castelli® packaging films, tbs-pack develops custom pouch packaging for creatine and other dietary supplements that is tailored to both the product and the packaging
Yes. Our Castelli® stand-up pouches and Doypacks for protein powder, creatine, and other dietary supplements are tailored to the requirements of the respective packaging process. As a result, in many cases, the pouches can be processed without any problems on existing packaging lines.
As a manufacturer of packaging machines, we incorporate our expertise in the interaction between materials and machinery into the development of our packaging solutions and can provide you with comprehensive advice on selecting the optimal combinatio
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