Castelli® stand-up pouches and Doypacks are versatile packaging solutions for food, pet food, dietary supplements, coffee, cosmetics, and numerous non-food products. As a manufacturer, we develop customized pouch designs that are optimally tailored to product requirements, material properties, and packaging processes. Depending on the material composition, our stand-up pouches offer reliable protection against light, oxygen, and moisture. This makes them suitable for sensitive products such as coffee, spices, dietary supplements, pet food, powders, or dry goods. Custom requirements for barrier properties, design, or sustainability can also be met through various film structures. For recyclable packaging solutions, we also offer stand-up pouches made from a single material. In addition to classic stand-up pouches, numerous designs are available, such as pouches with zippers, windows, or pour spouts. This allows the packaging to be optimally adapted to the product, application, and retail environment. As a manufacturer, we not only supply you with high-quality stand-up pouches and custom designs but also assist you in selecting the right packaging material and suitable packaging machines—all from a single source!
Whether you want to package food, pet food, coffee, dietary supplements, cosmetics, or technical products—Castelli® stand-up pouches and Doypacks can be customized to suit your product, contents, and packaging process. A variety of pouch shapes and feature options are available for liquid, paste-like, or free-flowing products.
Depending on the application, our stand-up pouches can be equipped with various features:
In addition, custom print designs, sustainable monomaterial solutions, and various barrier properties are available. This results in packaging that is both visually appealing and can be reliably processed on the intended packaging machines.
Castelli® stand-up pouches and Doypacks are used across a wide range of industries. Thanks to their various material structures, barrier properties, and finishing options, they are suitable for food, pet food, dietary supplements, cosmetics, as well as technical and industrial applications. The most common areas of application include:
Want to make your packaging more sustainable? Castelli® single-material pouches offer a recyclable alternative to traditional composite materials. Since the packaging consists primarily of a single type of plastic, it simplifies material streams and supports recycling processes.
Our monomaterial stand-up pouches are suitable for numerous applications—from food, coffee, and pet food to dietary supplements and non-food products. And you don’t have to compromise on product protection, design, or functionality.
Thanks to modern film structures, even monomaterial pouches can feature reliable barrier properties, high-quality print finishes, and various features such as zippers or see-through windows. This allows you to combine sustainability with professional product presentation.
Castelli® monomaterial pouches combine recyclability, product protection, and a high-quality packaging appearance. They are suitable for food, pet food, coffee, dietary supplements, and many other applications where sustainability and functionality are equally important.
Are you already using stand-up pouches, Doypacks, or other flexible packaging and want to know if the material, barrier properties, recyclability, and packaging design are still the best fit for your product?
With our free packaging check, we evaluate existing packaging solutions for optimization potential and highlight opportunities to switch to recyclable mono-material packaging. Together, we’ll find the right solution for product protection, sustainability, and cost-effective processing on your packaging machines.
As a manufacturer, we develop and produce Castelli® stand-up pouches and Doypacks entirely in-house—from film extrusion through printing to pouch assembly. This allows us to tailor material properties, barrier values, and processability specifically to your product and your packaging processes.
In our in-house film production facility, we process PE, PP, PET as well as modern mono-material structures for recyclable packaging solutions. This results in pouches that combine product protection, a high-quality appearance, and reliable processing.
Our packaging solutions are used in the food, pet food, dietary supplements, and numerous other industries. This results in custom-printed stand-up pouches and Doypacks featuring high seal quality, stable bottom shape, and reliable machine processing.
Depending on the print run, packaging material, and requirements, we use different printing processes:
This allows packaging to be individually tailored to the product, brand, and retail environment.
We use state-of-the-art Totani production equipment to manufacture our Castelli® stand-up pouches. This results in packaging with high dimensional accuracy, strong seal seams, and reliable processability on packaging machines.
Would you like to compare materials, texture, barrier properties, or features such as zippers, windows, or pour spouts before placing an order?
With the free Castelli® film sample box, you’ll receive a customized selection of packaging solutions tailored to your product. Depending on your application, we’ll put together samples from our range—such as stand-up pouches, Doypacks, monomaterial bags, coffee bags, tubular pouches, stick packs, or other flexible packaging options.
After you submit your request, we’ll discuss your requirements in person and assemble a sample box tailored to your project.
Filling & Capping Machines for Bags
Our machines fill and seal stand-up pouches such as Doypacks reliably and efficiently – ideal for food, pet food or cosmetics.
Continuous Welding Machines
Our continuous welding machines weld your bags reliably – horizontally or vertically, depending on the product. Ideal for PE films, PP films and composite films.
Weighing & Filling Systems
High-precision dosing and filling technologies for consistent product quality and minimal material losses.
A stand-up pouch, also known as a Doypack, is a flexible packaging solution with a stand-up base that is ideal for liquid, paste-like, and solid products. It is frequently used in food packaging, as well as for cosmetics, pet food, and laundry detergent, and stands out for its durability, product protection, and attractive shelf presentation.
Yes, modern stand-up pouches made from a single material are fully recyclable. We also offer options made from bio-based or compostable materials, which are particularly eco-friendly. Ideal for companies that prioritize sustainable packaging. We’d be happy to advise you on the various recyclable materials—contact us at info_at_tbs-pack.de.
Absolutely! Our Doypacks can be custom-printed in high quality, for example with brand logos, product information, or barcodes. They’re perfect as retail packaging with an eye-catching design. Let us know what design you’re looking for—we’d be happy to help: info_at_tbs-pack.de.
Stand-up pouches are lightweight, space-saving, and require less material than rigid packaging, thereby reducing shipping costs and CO₂ emissions. At the same time, they offer excellent aroma protection and are compatible with many filling machines.
A Doypack is a special stand-up pouch that can stand on its own thanks to its sturdy base, making it ideal for better shelf appeal and presentation. Regular flat pouches do not have this advantage.
Stand-up pouches are ideal for foods such as snacks, cereal, coffee, or pet food, as well as for cosmetics, laundry detergent, or dietary supplements. They offer high protection and flexibility. Would you like to know if Doypacks are right for your product? Feel free to contact us at info_at_tbs-pack.de!
A Doypack with a zipper makes it easy to reseal the package, helping products stay fresh longer. This is particularly beneficial for food items such as snacks or spices. We’d be happy to advise you on the best options—contact us at info_at_tbs-pack.de.
Our stand-up pouches with built-in spouts are ideal for liquid products such as sauces, beverages, or oils. They make it easy to dispense and reseal the product.
Retortenbeutel sind hitzebeständige Pouches, die sich hervorragend für die Verpackung von Fertiggerichten oder pasteurisierten Produkten eignen. Sie bieten eine lange Haltbarkeit und sind platzsparend. Wir informieren dich gerne über die verschiedenen Einsatzmöglichkeiten. Schreib uns eine Email an info_at_tbs-pack.de.
Bag filling and sealing machines are used for packaging products in bags—such as Doypacks, flat bags, or pouches. These machines perform precise filling and airtight sealing of pre-made bags in an automated process. Depending on the product type—liquid, paste, powder, or granules—appropriate dosing systems are integrated. Our fully and semi-automatic bag machines are ideal, as they can be customized to your specific products and production volumes. Click here to view our packaging machines for bags: automatic filling and sealing of bags Not sure which solution is best for your product? We’d be happy to advise you—just send us a message info_at_tbs-pack.de.
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