Are you looking for a manufacturer of custom spout pouches?
As a manufacturer, we develop custom spout pouches tailored precisely to your product and packaging process. Together, we select the ideal film structure, the right spout and the most suitable features – from custom-printed spout pouches to recyclable mono-material solutions.
Feel free to contact us by email at info_at_tbs-pack.de or call us on +49 2235 470 48 0. Our packaging experts will be happy to advise you personally and help you develop the ideal spout pouch for your product.
Spout pouches, also known as pouches with spouts, are becoming increasingly popular across a wide range of industries. Whether for food, beverages, cosmetics, cleaning products or technical liquids, this flexible packaging solution offers numerous advantages over rigid containers. The integrated spout allows for clean, precise dispensing and convenient resealing after opening. At the same time, flexible packaging significantly reduces packaging weight while enabling space-saving storage and more efficient transportation.
Depending on the product requirements, spout pouches can be manufactured with different barrier properties to reliably protect the contents from oxygen, moisture and light. This makes them suitable for sensitive food products as well as demanding industrial and chemical applications. Thanks to custom printing options, the pouches can also be perfectly adapted to your brand identity.
More and more manufacturers are choosing refill pouches to reduce packaging waste and implement more sustainable packaging concepts. Instead of purchasing a new bottle or container with every purchase, consumers can reuse existing packaging and simply refill the product. This significantly reduces material consumption while also lowering transport volumes and CO₂ emissions.
Our Castelli® films meet the highest requirements for product protection, processing performance and sustainability. Depending on the application, we offer a range of multi-layer and mono-material structures that support both high-performance packaging and recycling-oriented packaging concepts. Refill pouches are becoming an increasingly popular and cost-effective packaging solution, particularly for cosmetics, household products, food and pet food.
Spout pouches are available in a wide range of sizes, shapes, and materials and can be tailored precisely to the product and filling process. Depending on the application, fill volumes range from compact single-serving packages of 100 ml to large-volume refill pouches holding several liters.
Various spout options are also available. In addition to different neck diameters, the spouts can be positioned in the center or on the side. This allows the packaging to be optimally adapted to the desired handling and the specific filling process.
Both transparent and custom-printed films are used for the packaging material. Depending on the requirements for product protection and shelf life, single-material solutions made of PP are just as feasible as multilayer composite films with oxygen, aroma, or moisture barriers. Recyclable packaging concepts are also available for many applications.
With us, you receive more than just a spout pouch – you get a packaging solution tailored to your specific requirements. From the very beginning of the development process, we consider key factors such as product protection, processability, sustainability goals and the integration of the packaging into your production process.
Thanks to our extensive expertise in flexible packaging films, we support you in selecting the most suitable material structures and advise you on topics such as recyclability, mono-material solutions and regulatory requirements. The result is a packaging solution that combines functionality with long-term sustainability.
For new projects, we are happy to provide samples and support product trials to ensure that the packaging, product and application are perfectly matched. This gives you confidence before moving into full-scale production and facilitates the successful implementation of new packaging concepts.
One of the key advantages of the Home of Packaging is our integrated approach. In addition to high-quality packaging materials from tbs-pack, alpha-pack GmbH provides the right filling and packaging machinery for spout pouches and other flexible packaging solutions. This ensures that packaging materials and machinery are perfectly matched – from the initial packaging concept and product trials through to the final production solution.
Are you already using stand-up pouches, spout pouches or other flexible packaging solutions and would like to know whether your packaging material, barrier properties, recyclability and packaging design are still the best fit for your product?
With our free Packaging Check, we analyse your existing packaging solution, identify optimisation potential and provide recommendations for switching to recyclable mono-material packaging. Together, we develop the ideal solution for product protection, sustainability and efficient processing on your packaging machines.
As a manufacturer of flexible packaging, we support you in selecting the right spout pouches, film structures and spout systems for your product. Together, we develop the ideal packaging solution for food, beverages, cosmetics, cleaning products and technical liquids.
We consider not only product protection and shelf life, but also important factors such as sustainability, recyclability and the efficient processing of your packaging on filling and packaging machines.
Feel free to contact us by email at info_at_tbs-pack.de or call us on +49 2235 470 48 0 for personal advice. Together, we will develop the ideal spout pouch solution for your product.
Rotating Filling & Capping Machines
High-performance systems with carousel principle for maximum productivity in the processing of stand-up pouches
Horizontal Filling and Capping Machine for Premade Pouches
Flexible filling solutions for preformed bags with maximum sealing precision
Weighing & Filling Systems
High-precision dosing and filling technologies for consistent product quality and minimal material losses.
Would you like to compare different materials, textures, barrier properties or packaging features such as zippers, viewing windows or spouts before placing your order?
With the free Castelli® Film Sample Box, you receive a customised selection of packaging solutions tailored to your product. Based on your application, we put together a sample box from our portfolio – including spout pouches, stand-up pouches, Doypacks, mono-material pouches, coffee pouches, flow wrap films, stick packs and other flexible packaging solutions.
After receiving your request, we will discuss your requirements with you personally and assemble a sample box specifically tailored to your project.
Spout pouches are suitable for nearly all liquid, creamy, or paste-like products, including beverages, sauces, oils, cosmetics, cleaning products, and industrial fluids.
A spout pouch is a special type of Doypack. Both types of packaging feature a stand-up bottom, which ensures an attractive presentation on the shelf. The key difference lies in the integrated spout: This allows for easy dispensing, pouring, and resealing of liquids. As a result, spout pouches are particularly well-suited for beverages, sauces, cosmetics, and cleaning products, as well as refill pouches, while classic Doypacks are often used for solid or powdered products.
In many applications, material usage can be significantly reduced compared to rigid plastic packaging. This often results in lower shipping weights and reduced resource consumption.
Spout pouches can be fully customized to match your packaging design. In addition to high-quality prints, you can choose from a variety of formats, film finishes, transparent windows, and different spout options. The result is packaging that perfectly complements your brand and product.
Minimum order quantities depend on the format, print design, and film structure. It’s worth reaching out to us as early as the product development stage so we can find the most cost-effective solution for your project.
Depending on the application, various spout and closure options are available. The choice depends, among other factors, on viscosity, dispensing characteristics, and the target audience.
Spout pouches are available in a wide range of sizes and can be manufactured with capacities ranging from about 100 ml to several liters, depending on the application. The appropriate pouch size depends on the product, target audience, distribution channel, and intended use.
Spout pouches are typically made of multilayer film composites that are optimally tailored to the requirements of the specific product. Depending on the application, either single-material solutions or composite films with special barrier properties are used to ensure product protection, shelf life, and recyclability.
Recyclable spout pouches made from single-material bases are available for many applications. The best solution depends on the requirements for product protection, shelf life, and processing. We’d be happy to advise you on suitable recycling and sustainability concepts.
Spout pouches can be processed on different types of packaging machines depending on the pouch design, product and production process. Pre-made spout pouches are commonly filled and sealed on rotary or horizontal fill and seal machines. Alternatively, spout pouches can be formed directly from rollstock film, filled and sealed on horizontal form-fill-seal (HFFS) machines.
Through alpha-pack, you can source the right packaging machinery tailored to your product, pouch design and required production capacity.
You can find our horizontal fill and seal machines and rotary fill and seal machines here.
Not sure which packaging machine is right for your application? Contact us at info_at_tbs-pack.de – we'll be happy to help you find the right solution.
In many cases, spout pouches can be processed on existing filling and packaging lines. Whether they are suitable depends on the pouch format, closure system, and production process. We would be happy to work with tbs-pack and alpha-pack to assess the technical requirements of your line.
The minimum order quantity depends on factors such as format, material composition, print design, and finish. We’d be happy to work with you to determine the most cost-effective solution for your project and inform you about the available options.
Depending on product requirements, spout pouches can be equipped with barriers against oxygen, moisture, light, or aroma loss. This allows sensitive products to be reliably protected and ensures the desired shelf life.
Yes, spout pouches are commonly used for foods such as sauces, fruit purees, cooking oils, beverages, and dietary supplements. The materials used are tailored to meet the specific requirements for product protection, shelf life, and food safety.
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