Are you looking for recyclable stand-up pouches or Doypacks that combine product protection, sustainability, and high-quality printing? tbs-pack GmbH develops and manufactures custom Castelli® stand-up pouches for a wide range of applications and helps you find the right packaging solution for your product.
Whether it’s recyclable monomaterial packaging, PE films with post-consumer recycled content (PCR), or custom material concepts—together, we’ll develop packaging that’s perfectly suited to your product, your packaging process, and your sustainability goals. In doing so, we take into account both current requirements for recyclable packaging and future developments in Design for Recycling and PPWR.
Feel free to email us at info_at_tbs-pack.de or call us at +49 2235 470 48 0 for a personalized consultation. Together, we’ll develop a stand-up pouch that perfectly combines product protection, functionality, and brand impact.
Would you like to review your existing packaging in light of the PPWR requirements or switch to a recycling-friendly solution? We develop recyclable Castelli stand-up pouches and Doypacks that are tailored to your product, the required barrier properties, and your packaging process.
However, “recyclable” does not automatically mean that every package has the same structure. Depending on the product, contents, and desired barrier properties, different material solutions are used. Monomaterial packaging made of PE or PP is particularly common, as it integrates well into existing recycling streams. At the same time, packaging containing a percentage of post-consumer recycled material (PCR) can also make an important contribution to conserving resources.
Not all sustainable packaging follows the same approach. While single-material packaging relies on the use of a single type of plastic and can therefore be designed to be particularly easy to recycle, packaging containing post-consumer recycled (PCR) material takes a different approach: Here, recycled plastics are reused as raw materials and returned to the material cycle.
Monomaterial bags are particularly suitable when the focus is on achieving the highest possible recyclability and the required barrier properties can be achieved with a single material. Packaging containing PCR content, on the other hand, helps reduce the use of new fossil-based raw materials and ensures that existing plastics are reused effectively.
Which material solution is suitable for your product depends, among other things, on the requirements for product protection, shelf life, oxygen and water vapor barriers, print quality, and the packaging machines used. That’s why we develop each package individually and tailor the material, film structure, and features precisely to your application. The result is recyclable stand-up pouches and Doypacks that meet both the technical requirements of your product and your sustainability goals.
As a manufacturer, we develop and produce custom Castelli® stand-up pouches and Doypacks for a wide range of industries. From material development through printing to the finished packaging, we oversee the entire production process and advise you on selecting the right solution.
Our recyclable packaging can be custom-printed and combined with numerous features. These include, among others, zippers, see-through windows, Euro perforations, aroma valves, pour spouts, as well as various surface finishes and barrier properties. Together, we’ll develop packaging that perfectly suits your product and your brand identity.
Under the umbrella of Home of Packaging, we integrate packaging materials with the appropriate packaging technology. While we develop and produce custom Castelli® films and pouches at tbs-pack, we supply the corresponding packaging machines as well as weighing and filling systems through alpha-pack. This allows packaging and the packaging process to be optimally coordinated and efficiently implemented.
Would you like to compare materials, texture, barrier properties, or features such as zippers, windows, or pour spouts before placing an order?
With the free Castelli® film sample box, you’ll receive a customized selection of packaging solutions tailored to your product. Depending on your application, we’ll put together samples from our range—such as stand-up pouches, Doypacks, mono-material bags, coffee bags, tubular pouches, stick packs, or other flexible packaging options.
After you submit your request, we’ll discuss your requirements in person and assemble a sample box tailored to your project.
Filling & Capping Machines for Bags
Our machines fill and seal stand-up pouches such as Doypacks reliably and efficiently – ideal for food, pet food or cosmetics.
Continuous Welding Machines
Our continuous welding machines weld your bags reliably – horizontally or vertically, depending on the product. Ideal for PE films, PP films and composite films.
Weighing & Filling Systems
High-precision dosing and filling technologies for consistent product quality and minimal material losses.
Would you like to optimize your existing packaging or switch to recyclable stand-up pouches and Doypacks? Whether you’re looking for single-material packaging, packaging with recycled content, or a custom-designed solution—we’ll help you choose the right material, format, barrier properties, and pouch features.
Together, we’ll develop a Castelli packaging solution that’s tailored to your product, your requirements, and your packaging process. Upon request, we’ll also take into account processing on existing or new packaging machines.
Simply send us an inquiry at info_at_tbs-pack.de or call us at +49 2235 470 48 0.
Our packaging experts look forward to advising you personally!
Recyclable stand-up pouches are packaging solutions designed to integrate as seamlessly as possible into existing recycling processes after use. Monomaterials made of PE or PP are often used for this purpose. Depending on the application, however, packaging containing a percentage of post-consumer recycled material (PCR) can also be a sustainable solution. The appropriate material structure always depends on your product and the desired barrier properties.
Would you like to know which recyclable packaging is right for your product? Feel free to contact us by phone at +49 2235 79479 0 or by email at
Translated with DeepL.com (free version)
info_at_tbs-pack.de.
Yes, modern stand-up pouches made from a single material are fully recyclable. We also offer options made from bio-based or compostable materials, which are particularly eco-friendly. Ideal for companies that prioritize sustainable packaging. We’d be happy to advise you on the various recyclable materials—contact us at info_at_tbs-pack.de.
Single-material packaging is made from only one type of plastic and is therefore particularly easy to recycle. Packaging containing post-consumer recycled (PCR) material already includes recycled plastic, which reduces the need for new raw materials. Both solutions contribute to more sustainable packaging but take different approaches within the circular economy.
Recyclable Doypacks are suitable for a wide range of products, including snacks, nuts, dried fruit, coffee, protein powder, dietary supplements, pet food, spices, confectionery, baking ingredients, cosmetics, and many other food and non-food products. The packaging is customized specifically for your product. Let us know your desired design—we’d be happy to advise you: info_at_tbs-pack.de.
Yes. Recyclable stand-up pouches can be combined with various features. These include, among others, zippers, Euro perforations, pour spouts, aroma valves, or—depending on the material design—transparent windows. The most suitable features depend on your product and the requirements for functionality and recyclability.
The European Packaging and Packaging Waste Regulation (PPWR) places greater emphasis on packaging design that facilitates recycling and the use of sustainable materials. Recyclable stand-up pouches can help companies align their packaging concepts with future needs from the outset. However, the specific requirements that apply depend on the product and packaging.
Would you like to know if Doypacks are suitable for your product? Feel free to contact us at
info_at_tbs-pack.de!
Yes. Depending on the application, our stand-up pouches can be manufactured using a percentage of post-consumer recycled material (PCR). This allows previously used plastics to be reused as raw materials, thereby conserving natural resources. We’ll work with you to determine which PCR percentages are technically feasible based on your product and the desired packaging properties.
Choosing the right packaging depends on many factors—such as the product being packaged, barrier requirements, shelf life, the packaging machine, and your sustainability goals. That’s why we don’t offer one-size-fits-all solutions; instead, we provide personalized advice and work with you to find the right material structure.
Let us know your desired design—we’d be happy to advise you:
Upon request, we’ll put together a custom Castelli® film sample box for you, complete with matching stand-up pouches and doy packs. This allows you to test the materials, print quality, and finishes directly on your product before deciding on a packaging solution.
Feel free to contact us by phone at +49 2235 79479 0 or by email at: info_at_tbs-pack.de.
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